Issued January 2008 • Index No. ED/2.5
Gas Engine-Driven Welder/
AC Generator
®
Blue Star Series
Industrial Applications
Processes
Weld Output Range
For DC Stick/TIG 145: 40 – 145 A 185: 55 – 185 A
Maintenance
Stick (SMAW)
Repair
Farm/Ranch Applications
Construction
DC TIG (GTAW)
Air Plasma Cutting and Gouging
with optional Spectrum models
Generator Output Rated at 104˚ F (40˚ C)
145: 4500 Watts Peak, 4000 Watts Continuous
185: 6000 Watts Peak, 5500 Watts Continuous
Quick
Specs
Stand-alone Generator
Weight 145: 263 lb (119 kg) 145 DX: 309 lb (140 kg)
185: 267 lb (121 kg) 185 DX: 315 lb (143 kg)
®
Four Blue Star models to choose from.
See Page 3 for comparison information.
The Power of Blue.
Reliable Blue Star engine drives
are the standard for portable
welder/generators.
Blue Star Series
Blue Star 145
Blue Star 145 DX
Blue Star 185
Blue Star 185 DX (shown)
Large 5-gallon fuel capacity
(DX models) leads its class.
Longer run time for welder or
generator usage. See page 2 for
fuel consumption data.
Single-range amperage control makes
setting amperage levels easy.
Class-leading 6000-watt peak power
(185 models) of regulated power to
extend power tool life.
Standard Auto Idle (DX models) idles
engine while not in use. Reduces fuel
consumption and noise.
Bulletproof technology eliminates use of
complicated circuit boards.
Compact and portable, its small
footprint uses little truck space.
Optional running gear also makes
the Blue Star one-man portable.
Hour meter provides easy tracking of
run hours for maintenance intervals
(DX models).
Receptacle coversimprove reliability by
protecting receptacles from debris.
Reliable air-cooled OHV engines ensure
consistent engine performance.
240 V and 120 V receptacles provide
power for jobsite tools. Receptacles are
circuit-breaker protected (optional
Quick-reference parameter chart provides
convenient amperage setting guidance.
120 VAC GFCI receptacles are available).
Welder/generator is warranted by Miller for 3 years, parts and labor.
Engine is warranted 2 years by engine manufacturer.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters Web Site
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
®
Blue Star Value
Why Upgrade?
Feature
Blue Star 145
4500 W Peak
145 A at 25 VDC
Kohler CS10
Standard
Blue Star 145 DX
4500 W Peak
145 A at 25 VDC
Kohler CS10
Standard
Blue Star 185
6000 W Peak
185 A at 25 VDC
Honda GX390
Standard
Blue Star 185 DX
6000 W Peak
185 A at 25 VDC
Kohler CS12.75
Standard
UPGRADE
UPGRADE
UPGRADE
Generator Power
DC Stick/TIG Output
Engine
Blue
Star
96%
Others
Receptacle Covers
Fuel Capacity
Auto Idle
UPGRADE
UPGRADE
5 Gallons
1.8 Gallons
5 Gallons
1.7 Gallons
• 96% of current owners rated
their Blue Star as “good to
very good value.”
No
No
UPGRADE Yes
UPGRADE Yes
No
No
UPGRADE Yes
Hour Meter
UPGRADE Yes
*Based on an independent survey
of thousands of Blue Star owners.
Engine Starting
Recoil Only UPGRADE Electric Start
Recoil Only UPGRADE Electric Start
Power Usage Guide
Typical Household
The Power Generator is designed to provide strong power while keeping the voltage within
10% of 120/240 VAC. 120/240 VAC 10% is the range where tools and motors are designed
to operate. This increases tool/motor performance and tool/motor life.
Starting
Watts
Running
Watts
Appliance
Dishwasher,
Cool Dry
1,400
1,400
700
Hot Dry
1,450
Typical Contractor Tools
Typical Farm Equipment
Electric Range,
6-in element
0
1,500
2,100
625
Starting
Running
Watts
Starting
Running
Watts
Watts
Machine
Watts
Tool
8-in element
0
Portable Conveyor, 1/2 HP
3,400
1,000
Hand Drill,
Microwave Oven, 625 watts
Refrigerator or Freezer
Automatic Washer
Clothes Dryer, Gas
Electric
800
2,200
2,300
1,800
1,800
350
600
350
600
Farm Duty Motors
(e.g. Conveyors, Feed
Augers, Air Compressors)
1/4 inch
700
1/2 inch
1,150
700
Circular Saw
1/3 Horsepower
1-1/2 Horsepower
Washer, 2 gal/min
550 PSI
1,720
8,200
720
500
500
6-1/2 inch
5,750
2,200
1,400
6,300
2,500
1,400
1,800
1,100
8-1/4 inch
Garage Door Opener,
1/4 HP
Table Saw, 10 inch
Band Saw, 14 inch
Air Compressor
1/2 Horsepower
1-1/2 Horsepower
Electric Chain Saw
1/2 Horsepower, 12 in
2 Horsepower, 14 in
Flood Lights
1,100
1,400
550
725
4,500
6,100
1,400
1,600
1/2 HP
700 PSI
Furnace Fan, gas/fuel oil
1/8 Horsepower
1/6 Horsepower
1/4 Horsepower
1/3 Horsepower
1/2 Horsepower
Lights
3,000
8,200
1,000
2,200
500
300
Typical Industrial Motors
750
500
1,000
1,400
2,350
0
600
Starting
Running
Watts
1,100
1,100
1,100
1,100
700
Motor
Watts
875
Split Phase
as indicated
50–200
750
1/8 Horsepower
800
300
875
125
100
250
—
HID
Radio
0
1/2 Horsepower
3,175
313
Metal Halide
Well Pump, 1/3 Horsepower
1/2 Horsepower
Sump Pump, 1/3 Horsepower
1/2 Horsepower
Central Air Conditioner
10,000 BTU
1,400
2,100
1,300
2,150
Capacitor Start—
Induction Run
1000
1,250
600
Mercury
1,000
800
1,000
200
500
Vapor
1/3 Horsepower
2,020
8,200
720
Submersible Pump, 400 gph
Centrifugal Pump, 900 gph
High Pressure Washer
1/2 Horsepower
1 Horsepower
Wet & Dry Vac,
1.7 Horsepower
1-1/2 Horsepower
1,050
2,200
900
Capacitor Start—
Capacitor Run
2,200
3,300
4,950
6,500
7,800
1,500
2,500
3,800
5,000
6,000
1-1/2 Horsepower
Fan,
8,100
2,000
3,150
6,100
950
20,000 BTU
1,600
24,000 BTU
1/8 Horsepower
1/2 Horsepower
1,000
3,500
400
32,000 BTU
1,100
900
900
40,000 BTU
3
Genuine Miller Options and Accessories
Weld Leads #195 195
Lifting Eye
#195 353
Secure lift point
when picking up
machine.
Consists of 50 ft (15.2 m), No. 2 electrode
cable with insulated electrode holder and
lug, 50 ft (15.2 m) No. 2 work cable with
clamp and lug.
Protective Cover #195 193
Blue with logo. Attractive, mildew-resistant,
odor-free, water-resistant cover protects
your machine’s finish and includes
easy-off handles.
No. 38 Hand Running Gear #195 352
Spectrum® 375
#903 891
115/230 V with 20 ft
torch. Cuts up to
3/8 in mild steel.
See Lit. Index
No. PC/9.1.
Compact, balanced, lightweight, wheel-
barrow-style running gear designed for
easy on-site mobility.
Receptacle Kit
Spark Arrestor #195 351
#088 297 6 ft cord with NEMA 6-50P plug
to adapt to any 240 V application.
#300 404 4-wire, 30 A Twistlock provides
neutral wire required for 120/240 V backup
power systems.
For DX Models only. Standard models
include engine manufacturer’s spark
arrestor. Mandatory when operating on
California grasslands, brush, or forest-
covered land and all National Forests. For
other areas, check your state and local laws.
Remote Oil Drain Kit #224 831
Quick connect for easy engine maintenance.
240 V Electrical Plug #213 380
For use with 240 V receptacle.
Ordering Information
Power Source and Options
Stock No.
Description
Qty.
Price
Blue Star® 145
#907 266
Kohler engine, recoil start
Blue Star® 145 with GFCI
Blue Star® 145 DX
Blue Star® 145 DX with GFCI
Blue Star® 145 DX (no battery)
Blue Star® 185
#907 266-01-1
#907 267
Kohler engine, recoil start, GFCI 120 V receptacles.
Kohler engine, electric start, 5-gallon fuel tank, auto idle
Kohler engine, electric start, 5-gallon fuel tank, auto idle, GFCI 120 V receptacles
Kohler engine, electric start, 5-gallon fuel tank, auto idle. (With no battery)
Honda engine, recoil start
#907 267-01-2
#907 267-01-3
#907 268
Blue Star® 185 with GFCI
Blue Star® 185 DX
Blue Star® 185 DX with GFCI
Blue Star® 185 DX (no battery)
#907 268-01-1
#907 269
Honda engine, recoil start, GFCI 120 V receptacles
Kohler engine, electric start, 5-gallon fuel tank, auto idle
Kohler engine, electric start, 5-gallon fuel tank, auto idle, GFCI 120 V receptacles
Kohler engine, electric start, 5-gallon fuel tank, auto idle. (With no battery)
#907 269-01-2
#907 269-01-3
Accessories
Lifting Eye
#195 353
#224 831
#195 352
#195 351
#195 193
#088 297
#300 404
#213 380
Provides safe and secure lifting of machine
Quick connect for easy engine maintenance (Purchase from Miller Service Parts)
Balanced running gear for easy transport
For DX models only. (Standard models include engine manufacturer’s spark arrestor)
Blue with logo
6 ft cord with 240 V plug (Purchase from Miller Service Parts)
4-wire, 30 A Twistlock receptacle (NEMA L14-30)
Remote Oil Drain Kit
No. 38 Hand Running Gear
Spark Arrestor
Protective Cover
Receptacle Kit
Receptacle Kit
240 V Electrical Plug
For use with 240 V receptacle (Purchase from Miller Service Parts)
Stick Accessories
Weld Leads
#195 195
Includes 50 ft, No. 2 electrical cable and holder, 50 ft work cable with clamp and lug
Stick Electrodes
TIG Accessories
TIG Torch, Consumables, Tungsten
Plasma Accessories
Spectrum® 375
#903 891
115/230 V, 20 ft torch. See Lit. Index No. PC9.1
Date:
Total Quoted Price:
Distributed by:
Litho in USA
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