Napoleon Grills Patio Heater PTHC38PK User Manual

SRPH01 PROPANE PATIO HEATER  
(FOR OUTDOOR USE ONLY)  
-PTHC38PK-  
Manual,Instructions & Parts List  
 
PARTS  
7
1
Centre Reflector Cap  
1
2
3
4
5
9
4
1
Reflector Cap  
1
Head Assembly  
1
1
1
Gas Hose  
2
Post  
Gas Cylinder Housing  
6
7
11  
15 M6 Nuts  
M8 Nuts  
18 M6 Washers  
13  
4
8
9
3
10  
11  
12  
13  
14  
15  
4
M8 Lock Washers  
12 M6 X10 Screws  
4
3
1
1
M8 X 35mm Bolts  
M6 X 70mm Double Pointed Bolts  
Regulator  
4
Cylinder (Not Supplied)  
5
14  
12  
8
7
10  
9
11  
6
12  
13  
3
 
PRECAUTIONS  
NOTE: PLEASE READ THE FOLLOWING SAFETY RULES  
At least once a year, the unit should be inspected for the  
presence of spiders, spider webs or other insects. Check the  
heater immediately if any of the following exist:  
WARNING  
This appliance must only be used outdoors.  
Using this product in an enclosed area may cause  
injury, death or property damage.  
1. The smell of gas in conjunction with extreme yellow  
colored tips of the burner flames.  
Read the instructions before use.  
This appliance must be installed in  
accordance with such regulations as  
are in force.  
2. The heater does not reach temperature.  
3. The burner makes popping noise during use (a slight  
popping noise is normal when the burner is extinguished  
after using).  
Do not use the heater in an explosive atmosphere.  
Keep the heater away from areas where gasoline or other  
flammable liquids or vapors are stored.  
The propane hose with regulator assembly shall be located  
out of pathways where people may trip over it or in areas  
where the hose will not be subject to accidental damage.  
Prior to use, check for damaged parts such as hoses,  
regulators, pilot or burner.  
Disconnect LPG bottle before moving the heater.  
Children and adults should be aware of the hazards of high  
surface temperature and shall stay away to avoid clothing  
burn or ignition.  
Do not attempt to alter unit in any manner.  
EXAMPLE: using the heater without the top canopy  
reflector or radiant screen.  
Young children should be carefully supervised when they  
are in the area of the heater.  
Do not shorten the burner post assembly.  
The appliance shall not be used in basements or below  
ground level.  
It must always be placed on a solid and level surface.  
Clothing or other flammable material should not be hung  
from the heater, or placed on or near the heater.  
Any guard or other protective device removed for  
servicing the heater must be replaced prior to  
operating the heater.  
Always assure there is ample fresh air ventilation.  
For outdoor use ONLY.  
Never replace or substitute the regulator with any regulator  
other than the factory suggested replacement.  
Installation and repair should be done by a qualified  
service person. The heater should be inspected before  
use and cleaning may be required at least once a year, or as  
necessary. It is imperative that control compartment, burner  
and circulating air passageways of the heater be kept  
clean.  
Do not clean the heater with cleaners that are combustible  
or corrosive.  
Do not paint radiant screen, control panel or top canopy  
reflector.  
Keep the appliance area clear of combustible materials  
such as gasoline and other flammable vapors and liquids.  
All leak tests should be done with a soapy solution. NEVER  
USE AN OPEN FLAME TO CHECK FOR LEAKS.  
Do not obstruct the flow of combustion and ventilation air.  
The LP gas cylinder should be turned off when the  
heater is not in use.  
Keep the ventilation opening of the cylinder enclosure free  
and clear of debris.  
4
 
ASSEMMBLY FORR LIGHTT SSYSTEM  
WARNING:  
TO BE INSTALLED ONLY BY AN  
AUTHORISED PERSON  
Ignition button  
Instruction For Battery Installing  
Upon first time use of the product,please remove the  
ignition button and install an AAA battery as indicated.  
Control knob  
Replace Battery  
Ignition button  
AAA battery  
5
 
ASSEMBLY  
NOTE: Assembly of this heater requires  
basic mechanical skills. Proper assembly  
is the responsibility of the installer.  
Step 1  
5
12  
Step 1 ----  
Attach Post to Gas Cylinder Housing  
Place the post on the top of the gas cylinder  
housing. Fasten the post to the gas cylinder  
housing using the four (4 pcs)  
6
M8 35mm Bolts ,  
X
8mm Lock Washer ,  
Nuts for M8 35mm Bolts .  
X
10  
8
Step 2  
Step 2 ----  
Attach Head Assembly to Post  
Slide the gas hose with the attached  
Head assembly through the top of the post and  
down through the hole in the top of the gas  
cylinder housing. Screw the combustion assembly on  
to the post, and tighten securely.  
3
5
4
6
 
ASSEMBLY  
NOTE: Assembly of this heater requires  
basic mechanical skills. Proper assembly  
is the responsibility of the installer.  
Step 3  
9
Step 3 ----  
Attach Double Pointed Bolt to  
Head Assembly  
13  
Attach double pointed bolts (3 pcs) and  
6mm washers (3 pcs) to the top of head assembly  
and tighten the bolts securely.  
3
Step 4 ---- Attach Center Reflector to Reflector  
Step 4  
Attach center reflector to the top of reflector (4 pcs)  
by M6 X 10 mm screws (12 pcs) ,  
6mm washers (12 pcs) and nuts (12 pcs).  
7
9
1
11  
2
7
 
ASSEMBLY  
NOTE: Assembly of this heater requires  
basic mechanical skills. Proper assembly  
is the responsibility of the installer.  
Step 5  
7
9
Step 5 ---- Attach Center Reflector and Reflector  
to the top of Head Assembly  
Load center reflector and reflector to the top  
of head assembly by  
double pointed bolts (3 pcs)  
6mm washers (3 pcs) and nuts (3 pcs)  
13  
3
Step 6 ---- Connect Gas Line to Cylinder  
Step 6  
Attach Gas hose to regulator hose with  
3/8 Inch Open End Wrench and  
Adjustable Wrench.  
4
Attach regulator to cylinder. Tighten securely.  
Move cylinder to the plate of base assembly.  
15  
8
 
SAFETYY CHECKS  
NOTE: Always check the following  
connections.  
Check all connections on the hose regulator  
assembly.  
Check the regulator to the LP gas cylinder  
connection. Note that the regulator adapter is  
a reverse thread.  
Check the hose to the intake pipe to make  
certain that it is not kinked or in a position that  
could cause it to kink. Hand tighten and then  
take a 1/2 turn with an adjustable wrench.  
The remaining connections are to be tested after  
this heater has been lit. (SEE LIGHTING  
INSTRUCTIONS PAGE10)  
Check for leak  
Your Patio Heater has been checked at all  
factory connections for leaks,To check at the  
Connection at the gas hose/regulator/cylinder.  
1) Make leak solution by mixing 1part liquid  
dishsoap and 3 parts water.  
2) Spoon several drops (or use squit bottle)  
of the solution onto the gas hose/regulator  
and regulator/cylinder connection.  
3) Inspect the connections and look for bubbles.  
4) If no bubbles appear, the connection is safe.  
5) If bubble appear, there is leak,loose and  
re-tighten this connection.  
9
 
OPERATION  
Do NOT attempt to operate heater until you have  
WARNING:  
read and understand all precaution .  
Failure to do so can result in serious personal injury, death,  
or property damage.  
WARNING  
FOR YOUR SAFETY:  
If at any time you are unable to light burner  
and smell gas,wait 5 minutes to allow gas  
to dissipate before attempting to light heater.  
If,after 1 minute, you are unable to light  
burner, wait 5 minutes and allow flammable  
vapors to dissipate before attempting to  
light heater  
Before Turning Gas Supply ON  
Your heater was designed and approved for OUTDOOR USE ONLY. Do NOT  
use it inside a building ,or any other enclosed area.  
Make sure surrounding areas are free of combustible materials, gasoline,  
and other flammable vapors or liquids.  
Ensure that there is no obstruction to air ventilation.  
Be sure all gas connections are tight and there are no leaks.  
Be sure the access panel is clear of debris.  
Be sure any component removed during assembly or servicing is replaced  
and fastened prior to starting.  
WARNING  
FOR YOUR SAFETY:  
Do NOT touch or move heater for at least 45  
minutes after use.  
Allow emitter and dome to cool before  
touching.  
Before Lighting  
Heater should be thoroughly inspected before each use, and by a qualified  
service person at least annually.  
If relighting a hot heater, always wait at least 5 minutes.  
Our heater is manufactured under good quality.  
There should be at least eight effective times within ten times of ignition.  
LIGHTING INSTRUCTIONS  
1)Turn the control knob to "OFF" position.  
2)Fully open gas valve  
3) Push in control knob and turn counter clockwise to "PILOT"  
position, push in the ignition button and keep the button depressing untill  
light the pilot.  
4) Once the pilot is lit, continue to keep the control knob depressed for at least  
30 seconds, After 30 seconds release control knob.  
5) If pilot does not stay lit, repeat steps 3 and 4.  
6) If pilot still does not stay lit, then:  
a) Push in gas control knob and turn counter clockwise to "PILOT"  
b) keep depressing the control knob, put long stem lighter into the  
Ignition Hole on the emitter screen to light the pilot.  
c) repeat step 4.  
Eletronic ignition  
7) Push in and turn control knob counter clockwise to "HIGH" position,  
If you want a lower temperature, push in the control knob and turn  
clockwise to the "LOW" position.  
If you experience any ignition problem, turn off the heater and gas  
supply, and consult "Troubleshooting" on page 14.  
Emitter Screen  
Ignition Hole  
10  
 
OPERATION  
Avoid inhaling fumes emitted from the heater's  
CAUTION :  
First use.Smoke and odor from the burning of oils used in  
manufacturing will appear.Both smoke and odor will  
dissipate after approximately 30 minutes. The heater  
should NOT produce thick black smoke.  
NOTE:  
The burner may be noisy when initially turned on. To eliminate excessive  
" O W "  
noise from the burner,turn the Control Knob to the LOW position. Then,  
turn the knob to the level of heater desired.  
When heater is ON:  
Emitter screen will become bright red due to intense heat. The color is more  
visible at night.Burner will display tongues of blue flame.These flames  
should not be yellow or produce thick black smoke,indicating an obstruction  
of airflow through the burners.  
RELIGHT  
"
2
" O W "  
1)Turn the control knob to OFF position.  
2)Wait five (5) minutes before attempting to relight pilot.  
3) Repeat steps beginning with step 2 of the Lighting Instruction above.  
"
"
1
0
SHUT DOWN INSTRUCTIONS  
1) Push in and turn control knob clockwise to "OFF" position.  
2) Turn L.P. tank gas valve clockwise to "OFF" position when  
heater is not in use  
Note: After use, some discoloration of the emitter screen is normal.  
WARNING :Heater will be hot after use.  
Handle with extreme care.  
11  
 
LOCATING HEADER FOR USE  
BE CAREFUL: WHEN CERTAIN  
MATERIALS OR ITEMS ARE LEFT  
UNDER THIS SPACE HEATER WHILE  
IN USE, THEY WILL BE SUBJECT TO  
RADIANT HEAT AND COULD BE  
SERIOUSLY DAMAGED.  
36"  
24"  
24"  
This heater is primarily used for the  
heating of outdoor patios, decks, spas, pool  
and working areas.  
Always make sure that adequate fresh air  
ventilation is provided. Follow the spacing  
tolerances shown in Figure 1.  
This heater clearances, shown in Figure 1,  
must be maintained at all times.  
The installation must conform to local codes,  
or in the absence of local codes, with the  
standard for the storage and handling of  
liquid petroleum gases, ANSI/NFPA 58-1986,  
or most recent addition. For Canada, with the  
current CAN1-B149.  
Figure 1  
This heater must be placed on level, firm  
ground.  
Never operate in an explosive atmosphere.  
Keep away from areas where gasoline or  
other flammable liquids or vapors are stored  
or used.  
12  
 
STORAGE/CLEANING  
STORAGE :  
Between uses:  
WARNING  
" O W "  
Turn the control knob to OFF position.  
FOR YOUR SAFETY :  
" O W "  
Turn LP cylinder to OFF position.  
DO NOT touch or move heater for at least 45  
minutes after use.  
Allow all burner elements to cool before  
touching.  
Store heater upright in an area sheltered from direct contact with  
inclement weather (such as rain, sleet, hail, snow, dust and debris).  
If desired, cover heater to protect ecterior surfaces and to help prevent  
build up in air passages.  
During periods of extended inactivity or when transporting;  
NOTE  
Turn the control knob to "OFF" position.  
Disconnect LP Cylinder and move to a secure, well-ventilated area  
out of the reach of children and stored outdoors.  
Do NOT store in a location that will exceed 125 degrees F.  
Store heater upright in an area sheltered from direct contact with  
inclement weather (such as rain, sleet, hail, snow, dust and debris).  
If desired, cover heater to protect ecterior surfaces and to help prevent  
build up in air passages.  
In a salt-air environment (such as near an  
ocean). corrosion occurs more quickly than  
normal. Frequently check for corroded areas  
and repair them promptly.  
NOTE  
Wait until heater is cool before covering.  
CLEANING :  
1.Remove the reflector and emitter by removing the 4 pcs screws (  
that fasten the emitter to the lower screen cone .  
Any debris in the burner port should be cleared. Any rust can be  
removed carefully with a wire brush. Never use a piece of wood,  
or other materials that might break off and block the ports.  
)
1
Emitter  
Screen  
1
Lower  
Cone  
Cylinder  
2
3
2.Remove lower cone cylinder by removing the 4 pcs screws (  
which attach the lower cone cylinder to the control cylinder.  
Clear debris on the surface of thermocouple.  
)
2
Control  
Cylinder  
3.Remove the 4 pcs screws ( ) at the bottom of control cylinder.  
3
Clear the debris of the surface and the inside of the injection nozzle.  
NOTE :  
It is recommended that this heater painted body components from the  
emitter down are periodically protected with a coat of automobile wax.  
If repainting is necessary, paint only the post and gas cylinder housing.  
Never paint the reflector, combustion assembly, or instruction plate on post.  
Keep exterior surfaces clean:  
Use warm soapy water for cleaning. Never use flammable of  
corrosive cleaning agents.  
While washing your unit, be sure to keep the area around the combustion  
assembly dry at all times. If the gas control is exposed to water in any way,  
do NOT try to use it. It must be replaced.  
13  
 
TROUBLESHOOTING  
PROBLEM  
PROBABLE CAUSE  
SOLUTION  
Pilot will not light  
Gas valve may be OFF  
Turn the gas valve ON  
Fuel Tank empty  
Orifice blocked  
Refill LP gas tank  
Clean or replace Orifice  
Air in supply system  
No Battery  
Purge air from lines  
Replace Battery  
Pilot will not stay on  
Debris around pilot  
Loose connection  
Thermocouple bad  
Gas leak in line  
Clean dirty area  
Tighten connection  
Replace Thermocouple  
Check connections  
Lack of fuel pressure  
Pressure is low  
Fuel tank is near empty  
Fuel tank is near empty  
Remove, clean and replace  
Turn valve to ON  
Burner will not light  
Orifice blocked  
Control Valve not ON  
Thermocouple bad  
Replace Thermocouple  
Pilot light assembly bent  
or not in correct location  
Place pilot in proper  
position and retry  
14  
 

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